How to Do Perfect Sublimation Printing? & How to Avoid Humidity in Printing?

Hello, good afternoon, my dear friends. Today is nice day in Nanjing, now I want to talk about how to do perfect sublimation printing. During sublimation transfer printing, we should care for many problems, then we can get a beatiful patten. Please read my this article, I will share you some tip during printing process.

In addition to being mindful of moisture in pressing, you should also focus on your work environment. High humidity levels usually contribute to moisture issues. A dehumidifier can help control these issues, but reducing it too much can have negative effects on the inks and your equipment.

It’s wise to invest in a hygrometer and take some readings. The ideal operating conditions for sublimation are 59°F – 77°F or 15°C to 25°C with above 35% relative humidity (no condensation).

• Keeping Your Heat Press Clean

It is important to protect the rubber pad that is attached to the lower section of the heat press. The same is true for the rubber pad found in a mug press. Covering the pad with a protective sheet of paper, a paper towel or a Teflon sheet will prevent sublimation ink from being absorbed into it.

If You Use Paper: Choose an inexpensive white bond paper or a roll of white paper (cut as needed), and discard after each pressing. Unprinted newsprint paper is also a good choice.

If You Use a Paper Towel: Choose an inexpensive, white, non-textured brand (the texture will leave a pattern on the substrate), and discard after each pressing
If You Use a Brown Teflon Sheet: Clean it with alcohol after each pressing

• Preventing Ghosting

Sublimation requires a tight connection between the transfer page and the blank product when under heat. For the best results, as the inks gas and dye the product, you must ensure that the sublimation paper doesn’t shift. If the transfer page moves during the sublimation process, this could result in a blurry image or ghosting, which resembles a shadow effect.
To prevent this, always fix the transfer paper to the product itself using heat-resistant tape or repositionable (temporary) spray adhesives.

• Hard Substrates

When decorating hard substrates, use heat-resistant tape to attach the transfer page to the product. Do not tape across the image area, as this can often damage the image quality. Press the product normally, and then remove the transfer carefully. Heat tape can be purchased from your distributor.

• Soft Substrates

One of the most common difficulties in working with soft substrates is having dust, lint and other fibers from the air imprint into the fabric when pressing. This will leave little blue marks on the fabric, which can detract from the quality of your print.
The best way to reduce this to use a sticky lint roller before each press. A simple tape-based roller that you buy at the local grocery store will lift most of the particles that you can see, and many others that are invisible to the naked eye. It’s a good idea to get into the habit of lint rolling fabrics before placing the transfer paper.
To use spray adhesive, spray a light mist on the image side of the transfer paper from about 12”/30cm away. Do not spray the product. Then, simply press the transfer paper to the product. If you position it incorrectly, you can lift it off and reposition it.It is difficult to tape to soft substrates, like t-shirts and mousepads. Instead, you can use a repositionable adhesive spray to tack the transfer paper to the product.

Press the product normally and remove the transfer. Ask your dealer about suitable adhesive sprays.

Okay, have you known that how to do in sublimation printing? Hope you get it from above tips. If you have any other needs or questions welcome to contact us at any time. We will provide you the best quality product and service. Hope my article can be useful to you. Thank you for your reading.

Do You Know When to Use Sublimation Transfer Printing - and When Not To?

Hi~ Good afternoon, my dear friends! Today is cloudy in Nanjing and feel very cool. Now come into today's topic. Sublimation transfer printing is wide used in our daily life. But this technology is not suitable for anything, you should clear know when to use it – and when not to. Now read and follow my this article, I will tell you more.

Designs that work well with Sublimation printing

The method works particularly well on quirky, dramatic and almost ridiculous designs- a massive trend over that last couple of years, seen in both high and low end stores.

Now this T-shirt probably fits under quirky, dramatic AND ridiculous, and sublimation printing has allowed for the full effect to take place. The T-shirt is completely covered by design and uses a vibrant range of colours.
The repeated design below also works well, again because of the full coverage aspect of the design, the pattern of the print is carried on all around the T-shirt, just using the ends of the garment as natural finishing points.

Another type of design that works particularly well with sublimation printing, is photography prints. The method allows you to fill the whole surface with the photograph, instead of just placing it on the front of the garment in a rectangular fashion.

Sublimation also works well when your garment requires a number of different logos or designs. With traditional printing, you may be charged for each separate logo application – whereas, with sublimation, a large number can all be incorporated and printed in one go.

Designs that don’t work with Sublimation Printing

Designs with block colours or designs that require excruciatingly exact placement may not work as well with sublimation printing. With designs that involve slogans, DTG (direct to garment) printing can work better. DTG printing is essentially like using a normal printer, but just for T-shirts. So the garment is ran through a special flatbed printer and the designs are applied.

If you only need one logo in the centre of your garment, sublimation may not be the ideal way to go, purely because it’s generally more expensive to ‘print all over,’ than it is to apply one logo front and centre.

It’s important to note that, when using Sublimation printing, the finish is smooth and a part of the fabric. If you’re picturing a shiny vinyl finish (like a RUN DMC T-shirt) you should choose screen printing or something similar.

One of the keys to using sublimation printing effectively is knowing the methods limitations and picking a design wisely. Please know more knowledge about sublimation printing you can visit www.feiyuepaper.com. And know the pros and cons of sublimation printing you can visit last article. We can help you to be able to decide if the design you have in mind would work with sublimation printing, or if you are better off choosing DTG or screen printing.

Whis is Sublimation Printing? Do you Know the The Advantages and Disadvantages of it?

Hello, good afternoon, my dear friend! What is "Sub-li-what-now?!"? Today's topic is about sublimation transfer printing. If you’ve ever wondered what this strange-looking word  actually means – then wonder no more. it’s a high-tech printing process for apparel. Today we’re going to pick it apart – we’ll cover what it is, how it works, discuss the pros and cons. please read this article follow me!

What is sublimation?

Let’s start with the broad strokes. What exactly is sublimation?
In simple terms, it’s a method of printing that transfers a design into a material or fabric using ink and heat.

In the world of apparel, it’s a game changer in that it allows whole garment prints – designs that go seam-to-seam.

The Sublimation Printing Process
So how does it work? Well, sublimation printing uses heat to essentially bring sublimation transfer ink and fabric together as one.
First, a design is printed onto special paper. The inks that are used turn into gas when brought under heat, then combine with the fabric and permanently print onto the fabric. The effects are permanent and less prone to fading, as the sublimation ink is embedded in the fabric or substrate rather than simply laying on top like a normal print.

The process is almost like a tattoo, but instead of for your skin, it’s for your chosen product. The heat opens up the pores of the fabric, then with the applied pressure the dye sublimation ink cools and returns to a solid form.
The result is a permanent, full colour image that won’t crack, peel or wash away from the substrate, the process allows the ink to go from a solid to a gas without turning to liquid, a bit like dry ice, the conversion is initiated by the heat and controlled by pressure.

This quick and effective digital print method is growing in popularity for smaller batch orders and those designs that rely on the details. The process is also known as ‘all over printing’ as it allows you to choose a design that can literally go from seam to seam.

The advantages and disadvantages of sublimation printing

The Advantages
The most exciting upside when it comes to this method is purely the freedom you have with your designs, which is not always offered by other methods.

On one side of the spectrum you can go as crazy as you like. Why not print a whole T-shirt that looks like a burger? Or a cat flying across (a beautifully printed) galaxy background?

Equally, you might want to keep it classy with a photo of a famous skyline or landscape. The possibilities are almost endless, which will keep you coming back for more.

The longevity of the design is a plus point, with a design that won’t crack, peel or fade. Even after going through the washing machine countless times, your garment will never be demoted to the back of your wardrobe!
Sublimation printing is suitable for small batch orders, seam-to-seam designs and garments with a large number of design variations and applications.

The Disadvantages
The Cons lay mostly with the choice of materials. Sublimation printing is only suitable for garments that include polyester (100% polyester or polyester blend). Although sublimation is possible on other materials such as cotton, the image will not be permanent as it is on ‘man made’ fabric and it isn’t recommended.
If you wanted to go for the vintage/distressed look, which is all the rage right now, choosing a fabric with a lower percentage of polyester in it would give you that finish.

Another potential problem to watch out for is white creasing. Sublimation works by printing a design into white fabric, and if there are areas of the garment that are unreached by the design, they’ll stay white. This can be caused by accidental folding or small amounts of moisture that accumulate on the transfer paper.

Okay, this all I tell you about the sublimation printing, if you want know more, please contact us online at any time.
Nanjing Feiyue paper Industrial Co.,ltd
www.feiyuepaper.com
Email: sales@feiyuepaper.com 
jenny@feiyuepaper.com
Whatsapp: +8618755150383

Have You Know How to Use Sublimation Printing Technology to Make One Retro Jersey?

Hello, nice to see you again, my dear friends! Have you know how to use sublimation printing technology to make one retro jersey? May be someone doesn't know! Let's read my this article, I will tell clearly.

DESIGNING YOUR RETRO JERSEY
As you are looking at the Feiyuepaper website, we sale many mertrial of sublimation printing, and tell you how to use it.

First of all, you should make a design. The design process for retro jerseys generally starts with an idea sparked from trawling through your extensive archive of old books, magazines and photographs. We then carefully choose the jersey design that we want to bring back to life, with the help of head designer, a design for the jersey is then produced showing the exact layout of the panels, the logos, zip choice, cloth badges, labels etc
After a few iterations, everything is approved and the order can go into production.

DIGITAL PRINT OF THE DESIGN

Since the late 1980's, jerseys have been primarily made from a polyester mix with the process of applying the colour to the white polyester fabric called dye-sublimation printing.

As you would expect, different manufacturers use different printing methods dependant on the quantities you are talking about. For example, if you are getting a very short run produced (small club custom jerseys), then a digital print would be used whereas if you are getting hundreds of the exact same jersey produced the older and more accurate method of offset printing would be preferable.

The traditional offset printing produces a higher quality print as it is far more stable because it uses single solid inks to produce colour, but unfortunately it only becomes cost-effective at high volume.

Whereas the Digital printing method uses plotters that have to mix colours to produce the different colours which can sometimes lead to differences in colour unless they are maintained and calibrated correctly.

Skyimage use specially manufactured, environment-friendly heat activated inks/dyes that are then fixed by heat and pressure into the polyester. The images from the design process are printed on a heat-resistant sublimation transfer paper and as a mirror image of the final design. The printed sheets of paper are dried and ready for sublimation.

CUTTING & SUBLIMATION PROCESS

The fabric is cut into the various panels (you can see the cutting pattern in the before the printed transfer papers are then placed on top of it and when pressure and heat are then applied using a heat press - typically 180-200°C for 35-60 seconds.

The physical process of sublimation is when the dye sublimation ink is sublimated into a gas state that then binds with the fibres of the fabric creating a virtually inseparable bond. That inseparability is relative to heat, so if you took the finished print and subjected it to a temperature source - water or gas - equivalent to the original sub process the ink could sublimate again destroying the design.

The sublimation print process is complete when the paper is removed. Sublimation permanently fixes the logos/colours/graphics to the polyester fabric and the print cannot be scratched or washed out. It becomes part of the fabric.

After this, I believe that you know how to for next step. If you have any other needs or questions welcome to contact us at any time. We will provide you the best quality product and service. Hope my article can be useful to you. Thank you for your reading.

How Sublimation Works & What Factors Will Affect Sublimation Printing Cost?

Hi~ good afternoon, my dear friends. As we know, dye sublimation printing with wide application. Such as transfer printing on banner, textile, cloth, mugs and so on. There are many types printing, from small and medium to established printing businesses, all types of businesses have achieved fantastic print results due to dye sublimation printing. The sublimation printing process offers a multitude of benefits over traditional printing processes.

What are advantages of sublimation printing?
Simply put, dye sublimation process creates stunning final products that have smooth finishing. In addition, the final prints do not crack, wear off or fade, even after repeated use.

Most importantly, dye sublimation helps businesses produce ensure large-scale production, while reducing overall operational costs.

Dye sublimation printing: How it works

Before we analyze the cost of sublimation process, it is important to understand how it works. Generally speaking, sublimation refers to a process during which solid particles change into a gaseous state, without becoming a liquid.

During dye sublimation printing, the solid particles of sublimation ink change into a gaseous state under controlled heat and pressure. Thereafter, the gaseous particles stick to the fibers of the substrate (a base material on which an image is transferred).
Once the substrate is removed from the heat source, it cools down. The dye particles are embedded into the substrate.

When it comes to the cost of dye sublimation printing, there is no one-size-fits-all answer for this. Based on the type of substrate, the overall printing costs vary from one business to another.

One of the most important things about dye sublimation is that you will use a polyester material as your substrate. Polyester can withstand the heat during the sublimation process. Hard items, such as mugs require a polyester coating before they can be sublimated. Do you know what factors will affect sublimation cost?

Here are some factors that will affect your total printing costs:

The printer you use: You need an Inkjet printer for sublimation process.
Heat transfer machine: A heat press is used to convert the sublimation ink (on paper) to the substrate you want to decorate. To ensure high quality dye sublimation, it is imperative that you use a good quality heat press.

Dye sublimation paper: From normal to full sticky to fast dry, different papers have different prices.

Dye sublimation ink
Business costs: Other costs include packaging, labor, delivery and shipping.
Searching for goof quality dye sublimation inks and papers at affordable pricing? Get in touch with us. We cater to both large and small orders and guarantee 100 percent quality.

Okay, our company main sales sublimation printing products, if you need and some questions of sublimation transfer printing, welcome to contact us at any time. We will provide you the best quality product and service. Hope my article can be useful to you. Thank you for your reading.

Nanjing Feiyue paper Industrial Co.,ltd
www.feiyuepaper.com
Email: sales@feiyuepaper.com
jenny@feiyuepaper.com
Whatsapp: +8618755150383

What do You Need When Start a Sublimation Transfer Printing Business?

Hi, good afternoon, my dear friends! Today is very hot in Nanjing. Have you remember last article? That is about sublimation printing & heat press. And today, I want to share the article to some new man who want to start sublimation transfer printing business. If you want to start sublimation printing, do you know what do you need? Read the following and I will share you carefully.

Sublimation inkjet printers
Sublimation compatible printer You must have a dedicated sublimation printer that is compatible with the available cartridges. Currently, these include MIMAKI, ORIC, Ricoh & Epson printers and a wide variety of large format printers.

Sublimation inks
Sublimation inks aren't quite the same as standard inkjet ink - they are available in the usual cartridge form, or in some cases, bulk ink liters. Sublimation ink must be heat activated for the colors to fully brighten and transfer into the item due to the chemical make-up of the ink. Because it is different from standard inkjet ink, however, you must use a specialized printer driver, software, or color profile embedded within the document for correct output. This is something that only the manufacturer of the ink can develop and provide for you, which is why it is important to buy dye-sublimation ink from a quality supplier.

Sublimation paper
Sublimation paper is necessary for the ink to transfer onto the substrates; it is designed to release as much as the printed image as possible from the sheet. We offer an all-purpose sublimation paper, a paper created specifically for use with sublimation inkjet printers and rolls of wide-format sublimation paper.

Sublimation heat transfer machine
Heat press or silicone press wraps Since sublimation requires such a high level of temperature and pressure, you must use either a heat press to press the item or a silicone wrap within a conventional oven to press the item. A commercial heat press will be the most efficient way of sublimating most of our items, but some items with a unique shape such as the pet bowls and shot glasses must be sublimated using a wrap in a conventional oven.

Color correction software
Color correction software or color profile Since sublimation ink is not the same as the intended inkjet ink for the printers it often runs through some form of correction for the color differences that are needed. Users must install and use an ICC color profile that is used with a design program that is able to manage color settings, such as Adobe Photoshop, Illustrator, or CorelDraw.

Sublimation blanks
Sublimation blanks are items that are specifically coated to receive the inks. You can also transfer onto white polyester fabric or fabric-topped items. You cannot sublimate onto cotton or dark fabrics -- colored garments can be sublimated onto, but bear in mind that since the ink is slightly transparent, your transfer/image will take on the shade of the shirt color below it, and may result in a poor result. There are sprays on the market designed for home users to coat their own items to be sublimated upon, but in our testings, we have not found the results to be consistent in coverage or durability.

Okay, These all above are my share about what you need when start sublimating printing business. If you have any other needs or questions welcome to contact us at any time. We will provide you the best quality product and service. Hope my article can be useful to you. Thank you for your reading.

Nanjing Feiyue paper Industrial Co.,ltd
www.feiyuepaper.com
Email: sales@feiyuepaper.com
jenny@feiyuepaper.com
Whatsapp: +8618755150383

Sublimation Transfer Printing VS Heat Press, Know the subtle difference of them

Hi~ nice to see you again, dear friends. Today is cloudy in Nanjing, but also feel very hot! Have you remmenber the topic of last week? It is about the relationship between sublimation transfer printing and digital inkjet printing. Then today I want to talk about what is difference between sublimation transfer printing and heat press. There are many people can't understand clearly of them. Please read this artical, I will share you the subtle difference of them.

What is Sublimation transfer Printing?

Sublimation transfer Printing

Initially invented for the plastic items printing like the sheets, awards, etc., the sublimation printing technology has been used for a long time now. In this digital printing method, bonding is made on the material on a molecular level.
In the sublimation transfer printing, dye sublimation ink and a sublimation paper are used to do the printing work. Microfiber, polyester, etc. like materials are best printed using the dye sublimation technology.

What is Heat Press?
In the heat press printing, pigment ink and a transfer paper are used to do the printing job. Including the cotton and polyester, you can use any kind of material to apply the heat transfer technology. It is a similar kind of method of a screen printing or a DTG (Direct to Garment) printing.

Differences of sublimation printing VS heat press
Prints made by the sublimation technique, have permanent and realistic images which are having soft feelings on hands. When you use the heat transfer technique, heat is transformed through the light based paper and sticks on the fabric.
The sublimation method uses the sublimation ink, while the heat transfer method uses pigment ink, dye ink, solvent ink, etc.

Though the heat transfer technology can be applied to all types of materials, mostly it works perfectly for the 100% cotton fabric. While the sublimation technology is widely used for polyester, banner, and hard surface like a mug, aluminum pot, etc. kinds of materials.

The sublimation printing uses less pressure and temperature than the heat transfer method & prints in less than 1 minute of time.
The objects with sublimation printing have permanent, high-resolution printings which do not peel, while the prints through the heat transfer process are having some different appearance than the surrounding fabric.

The sublimation printing machine has easy setup process and also has a low cost of maintenance.
A dye sublimation printer has a longer lifespan than the heat transfer printing machines

The last：
Both the technologies are useful, beneficial, affordable, and the printing can be done with simple-to-follow steps. So, the choice is yours. But I suggest getting the heat transfer printer if you are only sticking with the garment printing business. If you are going to work on other things like ceramic printing, plastic printing, tiles printing, etc. then go for the sublimation inkjet printer.

Okay, these all above are my share about the difference of sublimation printing and heat press.I believe that you can differ from them after read this artical. If you have any other needs or questions welcome to contact us at any time. We will provide you the best quality product and service. Hope my article can be useful to you. Thank you for your reading.

Sublimation Transfer Printing VS Digital Inkjet Printing, Do you Know Their Relation?

Dye sublimation printing of fabric banners and displays as compared to the items, or substrates, printed using an inkjet digital printer.
Do you know features of sublimation transfer printing?

Inkjet Printers
Large Format inkjet printer in our business is typically at least 30 inches wide, but go up over sixteen feet in width, and these can be used as dye sublimation printers as well, although not generally interchangeably without flushing feed lines and some other technical “fixes” that need to be done before being able to convert from one type of ink to a dye ink set.

For one thing, CMYK or four color process printing done with ink on an inkjet printer actually uses the 4CP ink set CMYK (short version of cyan-magenta-yellow-black), in contrast to the dye set used when printing in preparation for dye sub printing. The dye set is termed CMYO, which is short for cyan-magenta-yellow-overprint clear, where the dye is printed to a treated transfer paper, and in the heat transfer process becomes the black color.

Dye Sublimation Printers
Unsuitable Substrates or Unprintable Items

So, first, let me tell you what dye sublimation printers are NOT used for. They are not used for natural fiber fabrics such as cotton, linen, or bamboo. They are also not used for direct to fabric printing or what is erroneously called direct sublimation printing, which is really inkjet to fabric printing, or DTF (direct-to-fabric) printing (another term is DTS, or direct-to-substrate).
Dye sublimation is typically not used for materials like PVC (vinyl) decal stock or banner materials, as inkjet printing works fine as a surface print for these materials. Dye sublimation is generally not used for rigid plastics like styrene or polyethylene as flatbed digital UV printing is mostly used for this type of printing. Other rigids such as MDO plywood or heavier plastics are also printed on the flatbed UV inkjet digital printers.

Suitable Substrates or Printable Items
Large Format Dye Sublimation PrintingWhat dye sublimation is used for. With a special polymeric coating, there are many items that can be printed with the dye sub print process such as cups, metal or even wood plaques and awards, or anything else that can be inserted into a flatbed heated press.
And, of course, fabric. Polymer-based fabrics such as nylon or polyester can be printed using dye sublimation heat transfer from the treated transfer paper by printing a mirror image on the paper, matching it to the fabric, and sending it through heated pressure rollers.

The Printing Process
This process, like the flat press described above, converts the dye into a gaseous state and impregnates the heat-opened polymer cells with color, which, after the heat and pressure are gone, close in around the dye, leaving the color permanently as part of the fabric. This not only creates durable color, it also creates almost photographic quality continuous tones that are brighter and more colorful than an inkjet printer can normally achieve.


Okay, this is the differences the I told to you! Our characteristic is “one-stop sublimation printing solution”, as far as possible to make customers more convenient and save worry.

Nanjing Feiyue paper Industrial Co.,ltd
www.feiyuepaper.com
Email: sales@feiyuepaper.com
jenny@feiyuepaper.com
Whatsapp: +8618755150383

Knowing the definition of Dye Sublimation Printing

THE DEFINITION OF DYE SUBLIMATION
Looking at the literal meaning – as it is defined in the science world – sublimation is the phase transition of a substance from a solid directly to a gas without going through a liquid phase occurring under specific temperature and pressure conditions.

OK. But how does this fit in to decorating thousands of products with a photo quality image? It helps if you approach this technology by looking first at the word dye. This technology involves a dye process. Hundreds of thousands of everyday products are decorated using colored dyes. Manufacturers of apparel, consumer packaging, consumer goods, electronics, etc., et al add dyes to color their products whether they're made of plastics, fabrics or woods. The dye process is often done at early stages before the individually decorated product components are assembled or sewn together.

As we are describing dye sublimation, the "solid" part of the equation denotes the microscopic particles of solid ink dyes which rest on the surface of your printed, ready-to-transfer sublimation page which you printed directly from CorelDRAW, Adobe PhotoShop or a rip program like Wasatch to a supported Epson, Ricoh, Mutoh or Mimaki sublimation printer. When introduced to heat, these solid ink particles turn directly to a gas which then permanently dye the decorated surface and sub-surface of your product, depending on whether it’s a textile or hard substrate.

THE SUBLIMATION DECORATION PROCESS
The first steps of sublimation decoration often involve the same tools used with other technologies like engraving, screen printing and embroidery. It is only after the final image is printed to paper when sublimation sets itself apart from all other technologies.

Here's the step-by-step process required to produce a sublimated product:
1. Design and customize a graphic specific to the final product using professional graphics software. Sublimation products showcase millions of colors utilizing high resolution, true photo quality images and any vector-based graphics and text.

2. Print the image to a supported inkjet printer using specialty sublimation inks on sublimation-friendly paper.

3. Face the printed image on the sheet to a sublimation-ready surface (e.g. polyester-based only). Some hard products like plaques and name badges will need to be taped using heat resistant tape. For soft substrates like t-shirts or mouse pads, the transfer can be "tacked" to the product using a light, repositionable adhesive spray available at any hardware, craft or super store, or by using a tacky sublimation paper, currently only available for wide format printers.

4. Place the product and sublimation print under a heat press. Each product type has its own formula for time, temperature and pressure for optimal decorating. The proper temperature usually hovers between 385° F to 400° F, time varies from 50 seconds for a Vapor Apparel t-shirt to over seven minutes for a glossy, ceramic tile. 

5. The required pressure is usually "medium" or around 30-40 psi on a pneumatic press. You're looking for a solid marriage between the heated platen and the face of your sublimation transfer (where the solid ink dyes rest).

6. After the time expires, remove the product (using protective heat gloves is recommended when handling many sublimation products), tear away the transfer and admire the finished image.

Okay, our specialty is to offer “one-stop sublimation printing solution”.

In the process of dye sublimation transfer printing and transferring, the printer, paper, ink, transfer machine, cutting machine and even the software which can deal with pictures are all sold in our company.

Please believe that our professional degree. Engaged in sublimation transfer printing industry for many years, we can provide the best advice for you.

Nanjing Feiyue paper Industrial Co.,ltd
www.feiyuepaper.com
Email: sales@feiyuepaper.com 
jenny@feiyuepaper.com
Whatsapp: +8618755150383

Can We Print Plastics Using Dye Sublimation Printing?

As, we know, dye sublimation technology with wide application. Pretty much anything that has the correct chemical composition – i.e. is made from polymers (is polymeric in its chemical structure), it can be printed. Or, if not, if your substrate, whether it be leather, wood, glass, or non-polymeric plastic, will retain a clear or white base coat spray throughout the sublimation printing process. So the question can be solve--- you can print plastic with dye sub printing.

But, with a big caveat.
The dye sub print process uses heat. Lots of heat. About 400º F of heat, give or take a few degrees. Heat and plastic can be a bad combination, as plastic has a tendency to melt at that temperature.

So, there are some plastics that can be printed, but they need to be reinforced with fiberglass. As of this writing, I am unaware of any formed plastics that can be printed. Just flat FR reinforced plastics. They can be cut to shape, of course.
There are also some questions about dye sublimation printing, are you interesting?

What Can Be Printed through Dye Sublimation?

1. Any substrate or surface treated with polymer-based spray.
As stated in the first paragraph of this article, any product that has a polymeric base should be printable using dye sublimation. This would exclude nylon, cotton, wool, leather, wood, etc. As also stated in the 2nd paragraph, these polymeric items must also withstand high heat, which will exclude a lot of plastics with the exception of reinforced plastics, such as fiberglass reinforced plastics.

The last exclusion would be anything of dark coloration, such as pre-colored fabrics or other viable polymeric substrates. Bright or “true” white substrates work best for sublimation printing. Light colors are not forbidden, but you will lose 15-25% of your color gamut, depending on the color (light tans or grays or the like).

Having said that, I also alluded to the fact that there are white and/or clear polymer base coat products that can be sprayed or printed onto various substrates such as wood, leather, glass, and much more that will allow you to transfer a dye sublimated print to one or more of these items. Items that are now being dye sublimated after being treated with polymer base coatings include snowboards, skate boards , skis, mugs, mouse pads, glass, leather, wood products, metal, badges, awards using some of the above materials, signs, photographic plaques, and more.

2. Printable Fabrics suitable for dye sublimation printing.
Outdoor Banners with stands There are also many printable fabrics that can be printed using dye sublimation printing, but they don’t require the base coat spray as they’re already polymer-based, can withstand high heat, and are normally white in color.

3. Microfiber style fabrics.
Sublimation printing is also used for microfiber style fabrics that can wick moisture away from the body, and the printing will not inhibit moisture wicking like all other printing will do on athletic or exercise clothing products.

Dye Sublimated Display as an Advertising Tool
As stated above, the promotional products industry has embraced the high quality photographic processes that dye sublimation affords.

Also, because of the photographic continuous tone printing that dye sublimation can create on polymer based fabrics, the graphics industry is turning more and more to dye sublimation for trade show graphics, retail banners and posters and other marketing related items because of the beautiful prints created using dye sub printing.

Okay, if you want know more about sublimation transfer printing, please welcome to www.feiyuepaper.com contact us at any time. Our characteristic is “one-stop sublimation printing solution”, as far as possible to make customers more convenient and save worry.

More Ifo:
Nanjing Feiyue paper Industrial Co.,ltd
www.feiyuepaper.com
Email: sales@feiyuepaper.com 
jenny@feiyuepaper.com
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Does Fabric Need to Be 100% Polyester for Dye Sublimation Printing?

Hi~ Nice to see again, my dear friends! Have you learn about sublimation printing? Which kind of fabric suitable for print? And does fabric need to be 100% polyester for dye sublimation printing? For these a series of questions. If you don't know the answer chearly, my this artical could help you!

While you do need at least 60% polyester fabric to successfully dye sub print, it is better to use 100% polyester because you will attain a superior print if 100% of the fabric accepts the dye when it enters gas form and is inducted into the open polymer pores.

What you may not know is how this process works and why polyester fabric is the best product for dye sublimation, whereas cotton, wool, and even nylon will not work for this type of printing.

Starting with the dye, it is necessary to know that the dye is not the same type of sublimation ink as inkjet inks which use the CMYK (cyan-magenta-yellow-black) ink set, but instead, use a CMYO dye set (cyan-magenta-yellow-overprint clear) where the clear, when it is printed on the dye sublimation transfer paper, turns to black and transfers that way.

Once the paper is printed, it is joined, print side to whichever type of material you are using, then put through a set of heated rollers. The heat must be in excess of 370º F (190ºC) to cause the dye to be converted into a gaseous form, and also to cause the polymer’s cells to open as they expand to accept the now gaseous dye into the cells.

Once this process has taken place, the fabric cools, the cells close, and the color is permanently locked into the fabric in continuous tones of beautiful color, similar to a photograph’s tones.

Without the cellular construction of the polyester fabric and it’s polymeric qualities, it would not be possible to print using dye sublimation. So, the more polymers, the better. So the answer is, of course, yes and no. We recommend using 100% polyester, but it’s not an absolute requirement.


Okay, These all above are my share about what kind fabric suitable for subliamtion transfer printing. If you have any other needs or questions welcome to contact us at any time. We will provide you the best quality product and service. Hope my article can be useful to you. Thank you for your reading.

Nanjing Feiyue paper Industrial Co.,ltd
www.feiyuepaper.com
Email: sales@feiyuepaper.com 
jenny@feiyuepaper.com
Whatsapp: +8618755150383

Let's know The Three Tricks for Your Sublimation Printing Business!

Hi~ Good afternoon, my dear friends! Today I want to tell you some tricks for your sublimation printing business. Sublimation is a process that is enjoying immense popularity among end users, whether at retail or among wholesale clients. However, for decorators looking to make a foray into offering the process, there are some variables that can make the difference between success and failure.

Remember the following three tips about this in-demand decoration process:

1. Know your substrate.
Dye sublimation printing, must be applied to polyester-based goods. The process will work on blends, but remember that if the garment is a 50/50 blend, then 50% of the ink will not saturate 50% of that garment. This results in a lot less color.
Also, some polyester garments are not made specifically for sublimation. Choosing a supplier that offers sublimation-certified products is necessary for the best printing outcome. This means the goods aren’t finished at a high temperature and when you expose them to heat, the shirt’s dyes will react with those in the ink — ultimately affecting the final output.

2. Know your equipment.
 Investing in sublimation printing has an upfront equipment cost. Sublimation inks, paper, printer and heat press are the four main components. Some companies focus on supplying those key things for startup businesses. Inks, paper, and the printer all need to be in a temperature-controlled environment. There are many heat press types and sizes. Know your target market so you can work with someone to select the best equipment.

3. Know the pressing variables.
Tattoos don’t wash off. Have good quality-control standards in place to avoid mistakes because they can get costly. Time, temperature, and pressure are the three main heat-pressing variables.

Keep in mind that you are placing a garment under direct high heat and using pressure. There is a fine line of adjusting the three variables to avoid blow through — where the ink blows through to the opposite side of the garment — and shiny squares — where there is too much time, temperature or heat, resulting in a shiny square around the design. Back down on the variables. Try 375˚F degrees at 32 seconds as a rule of thumb as a starting point for pressing.

Okay, these all above are my share about the tips of sublimation transfer printing. If you have any other needs or questions welcome to contact us at any time. We will provide you the best quality product and service. Hope my article can be useful to you. Thank you for your reading.

Nanjing Feiyue paper Industrial Co.,ltd
www.feiyuepaper.com
Email: sales@feiyuepaper.com
jenny@feiyuepaper.com
Whatsapp: +8618755150383

Notice! Three Factors Pushing Dye Sublimation Printing Market

Hi~ Nice to see you again, my dear friends. Today's topic is about the factors of pushing dye sublimation printing market. The increase in dye sublimation printing is part of the broader rise of digital inkjet systems in the textile trade.In its new report, Fei Yue Paper tracks the increased use of this technology across key end-use segments – signage, technical, household, and garments. The data shows strong year-on-year growth in the amount of material printed – 18.4% – across the next five years.

As the dye sublimation market booms it will create numerous opportunities for ink and textile suppliers, press builders, and partners across the value chain. There are three factors pushing dye sublimation printing market!

Garments – The dominant end-use
Using sublimation of dyes is a different process to printing with inks on either other digital or analogue presses. The process sublimates the dye at temperature into a gas that penetrates and permanently bonds inside the fibres of the textile. This gives a high-resolution, permanent coloration that will not peel or crack. For this reason haute couture, and the top end of high street fashion were among the first to exploit this technology.

Greater use of the technology will be aided by the fashion industry itself transforming with the arrival of internet shopping and fast-fashion.
Retailers and brands are increasingly running a greater number of collections in each calendar year; this is made much easier with digital textile printing as it allows quicker turnaround and response to orders, allowing a shift to repeated short runs that minimise stock holdings, and unsold leftovers. Dye sublimation and similar digital platforms allow the supply chain to be shortened and made more flexible, with some manufacturing moving close to the retailers.

New machines – Productivity demands
The increase demand for dye sublimation print is driving the development of larger presses, these will help transform the value proposition of dye sublimation prints from samples and short runs to let it challenge analogue processes, like screen and gravure, in longer bulk production runs of multiple thousands of linear metres. This is stimulating the building of a new generation of industrial high-end machines capable of single-pass printing.
For visual communications, the number of requested applications of dye sublimation products is growing, but the technology is not today developing fast enough to accommodate all client requirements.

Sublimation inks – a threat
Despite the overall positive outlook for dye sublimation, as a process it is limited to use with synthetic or synthetic-coated materials – overwhelmingly polyester – by the need to bind the dyes into the internal fibres.
In the future dye sublimation systems may face competition from pigment inks if their suppliers can resolve quality, reliability and other issues. Pigments have greater substrate flexibility, significantly this includes natural substrates, like cotton.
This combined with their simplicity of processing and the tactility of the printed textile will enable pigment inks to grow, if the print process can become reliable enough at production scale.

Okay, these all above are my share about the factors of pushing sublimation transfer printing market. If you have any other needs or questions welcome to contact us at any time. We will provide you the best quality product and service. Hope my article can be useful to you. Thank you for your reading.

Nanjing Feiyue paper Industrial Co.,ltd
www.feiyuepaper.com
Email: sales@feiyuepaper.com
jenny@feiyuepaper.com
Whatsapp: +8618755150383

How to Save Money & Time in Sublimation Printing Process？---The Three Tips Can Help You Achieve

Hello, good afternoon, my dear friends! Today I share you the topic is about tricks of sublimation transfer printing. This is some people care for. Then, How to save money & time in Sublimation printing process?----Read the following and I will share you more.

As we know, time is money in the sublimation industry. The more units you can make in an hour, the more profit you see. Being able to reduce your downtime is a critical step in optimizing production.

The following these three tips are easy steps you can take to optimize your production space.

Organize Your Workspace: 
Whether you have a commercial workshop or a home-based business, organization is essential for efficiency. Make sure you have a staging area stocked with heat tape, scissors and other essentials to reduce the time it takes to affix transfers to substrates. Create a designated cooling area where you can quickly remove your transfers and let your products cool properly. This will allow you to move to preparing the next press. Also set aside space for a packing area with room to work, stocked with pre-prepared boxes and a postage meter, and spend less time shipping and more time selling, printing and pressing.

Reduce Your Waste: 
Trial and error is a reality of sublimation production. But there are some simple things you can do that will help reduce waste. Don’t stack pressed substrates until they are completely cool, as they can still transfer their color to another substrate. When you remove transfer paper, do so quickly and evenly immediately after the substrate leaves the heat press to prevent ghosting. When working with fabric, use a lint roller to remove any dust, lint or stray fibers before putting on the transfer. This will help avoid having little blue speckles unexpectedly show up on the fabric. Always print images slightly larger than the size of your substrate, which allows a margin of error when aligning everything.

Beware of Hidden Moisture: 
Dye sublimation paper and substrates usually have some amount of moisture hiding in them, which doesn’t come out until the heat press is closed. Moisture can cause color shifting, image bleeding and the uneven transfer of solid-filled areas during pressing. To minimize these effects, keep your transfer paper in a sealed, plastic container or store in a cool, dry place to prevent the sheets from absorbing moisture from the air. Use unwaxed butcher paper or plain newsprint paper instead of Teflon sheets, as the paper will better absorb any moisture that is released during pressing. Also, pre-press garments, substrates made of medium density fiberboard (MDF) or neoprene to release hidden moisture before you affix your transfer paper.

Okay, these all above are my share about the tips of sublimation printing process. It can help you to save much money and time. If you have any other needs or questions welcome to contact us at any time. We will provide you the best quality product and service. Hope my article can be useful to you. Thank you for your reading.



Nanjing Feiyue paper Industrial Co.,ltd
www.feiyuepaper.com
Email: sales@feiyuepaper.com
jenny@feiyuepaper.com
Whatsapp: +8618755150383